Regular Outboard Maintenance
Last Post 17 Nov 2011 10:04 AM by Rooger. 4 Replies.
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RoogerUser is Offline New Poster New Poster Send Private Message Posts:26 Rooger
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16 Nov 2011 12:41 PM
    I was in my favorite reading chair last night (the one with the water cooling system underneath) and my reading material of choice was the Manual for my 2005 60hp Merc four stroke.  Their recommended maintenance was more than I had planned to do this off-season so I wanted to get some feedback from those of you that have way more experience than I.

    These are the upcoming steps that are recommended and already planned by me and co-owners:

    - Change engine oil & filter
    - Check engine fuel filter for contaminants & change, if necessary
    - Drain & replace gear case lubricant
    - Visually inspect all cables,fuel lines, wiring and tubing for signs of wear or cracking, replace as necessary
    - Check tightness of bolts, nuts and other fasteners

    These additional steps are recommended every year or 100 hours:

    - Lubricate all lubrication points per manual
    - Replace spark plugs
    - Check corrosion control anodes
    - Check power trim fluid
    - Inspect timing belt
    - Inspect thermostat visually for corrosion and broken spring. Make sure thermostat closes completely at room temperature.
    - Check Engine timing set-up
    - Lubricate splines on the drive shaft
    - Check and adjust valve clearance, if necessary
    - Check control cable adjustments

    Recommended every 3 years or 300 hours:

    - Replace water pump impeller

    The items in BOLD are recommended to be serviced by the dealer/authorized service center.

    The boat is being stored indoor (climate controlled 65*).  We plan on doing as much as we can ourselves.  I guess my questions are:

    1) How much of the recommended maintenance is required; how much is REALLY required?
    2) Of the items that are recommended to be done by a dealer, what can we do ourselves?
    3) Other than inspecting the battery and removing propeller to inspect for fishing line, etc., are there any other things we should be doing that I've missed?

    Thanks, Rooger!
    bass or bass?User is Offline Veteran Poster Veteran Poster Send Private Message Posts:1578 bass or bass?
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    16 Nov 2011 09:30 PM
    I run my boat year round and perform as much of my own maintainance as possible .I do everything on the list annually except the bold headings. My motor is 2 cycle 1967 Evinrude 80 hp.
    Phoenix Arizona ~Outdoor-Fishing~N.A.F.C.~B.A.S.S.~BoatU.S.~N.R.A.~A.M.A.~
    BarresiUser is Offline Advanced Poster Advanced Poster Send Private Message Posts:630 Barresi
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    17 Nov 2011 12:07 AM
    I run my boat from April to November, then its winter storage. I do all of the maintenance myself. I'm a firm believer in if you want something done right you have to do it yourself. With that said my engine is a 1997 80 Yamaha 2 stroke. Only thing I do different is fog the engine for winter storage. Just so u know, replacing the impeller is an easy task, and while u have the lower unit off, u can grease up the drive shaft. Obviously, if your not mechanically inclined, then u should have professional do it.
    07gmcownerUser is Offline New Poster New Poster Send Private Message Posts:84 07gmcowner
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    17 Nov 2011 07:07 AM
    Since your motor is a 2005, I'm assuming that it is out of warranty. My 2008 150 Merc Optimax still has 3 years of warranty left and I let the pros do all maintenance other than the things I can get at without removing parts. If there's ever a warranty claim, I want everything documented so there's no questions.

    After the warranty runs out, I will try to do most of the maintenance myself. If you purchase a shop manual for your motor, it will explain in detail with pictures how to take care of everything you have listed. The manuals aren't too expensive and you will save a bunch of cash in the first year alone by performing the work yourself.
    Even if you've been fishing for three hours and haven't gotten anything except poison ivy and sunburn, you're still better off than the worm. - Author Unknown. Matt in Whitewater, WI.
    RoogerUser is Offline New Poster New Poster Send Private Message Posts:26 Rooger
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    17 Nov 2011 10:04 AM
    Thanks, guys. Since posting, I've done a bunch of research - how great is youtube? - and saw that we can do just about everything. It's not too challenging, and the peace of mind is well worth the minimal expense IMO. Last winter, after discovering a short that was draining the trolling motor battery, we rewired everything and put in a new fuse block in a much more accessible location. After doing that, this should be relatively simple.
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